International Forest Industries

USNR has introduced EXO Canter, their most advanced and adaptable primary breakdown line ever engineered from the ground up using the Paragon Design Standard.

This next-generation system integrates their core design values into every component, delivering a solution that redefines safety, maintainability, configurability, debris control, and piece management.

EXO Canter is the culmination of decades of experience building complete primary lines. It reflects everything they’ve learned, what works, what doesn’t, and what’s next. Designed for mills that demand performance without compromise, EXO Canter offers a fully modular, highly configurable platform that adapts to your specific production goals and site constraints.

With its first installation scheduled for startup in 2025, EXO Canter is already setting a new benchmark for what a primary line can be.

https://www.usnr.com/en/content/mi-57-exo-canter

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SAINT-GEORGES, QC, JULY 31, 2025 — Comact, a global leader in wood processing solutions, has announced the launch of the Wide Board Lug Loader, a next generation system engineered to handle oversized boards with cross-sections of up to 4 x 22 inches.

Building on the proven fundamentals of Comact’s industry-renowned lug loader, this new design addresses the growing need for high-performance solutions in specialty product manufacturing.

With a patent-pending design and a speed of up to 70 lugs per minute, the Wide Board Lug Loader ensures precise and efficient board handling, while maintaining the reliability and throughput customers expect from Comact systems.

“Innovation is at the core of who we are,” said Simon Potvin, CEO of Comact. “This new lug loader was developed in direct response to the needs of our customers producing specialty products,

where traditional handling equipment reaches its limits. It’s a great example of how we continuously evolve to provide tailored, cutting-edge solutions that help our clients

stay ahead.”

The Wide Board Lug Loader is the latest step in Comact’s ongoing mission to deliver more flexible technologies that meet the real-world demands of today’s mills, and tomorrow’s.

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As a result of long-term cooperation, Hekotek AS has signed a contract for the supply of log feeding equipment, wood chips and sawdust and sawn timber conveyors to the Japanese company Chugoku Mokuzai (Chugoku Lumber Co Ltd.).

Chugoku Mokuzai is one of Japan’s leading wood processing companies with several production units across the country. The new sawmill will be built to replace the production unit destroyed in 2023 by fire in Ibaraki Prefecture on the eastern coast of Japan.

In this new production unit it is planned to saw round logs of Douglas fir (Pseudotsuga menziesii) from North America. The finished sawn timber will be sold by Chugoku Mokuzai mainly on the domestic Japanese market.

The transport capacity of the equipment supplied by Hekotek is expected to be approximately 100 sea containers, the first of which will begin their long sea voyage in the coming months. Production at the new unit is scheduled to begin in early 2027, preceded by an approximately 8-month-long period of installation and testing of the equipment.

The equipment supplied by Hekotek will ensure the feeding of logs at various speeds to the modernmost HewSaw sawline. The entire equipment set supplied by Hekotek is designed and manufactured based on particularly high technological requirements, where the proportion of human labor in the entire production process is minimized.

We would like to thank both the Chugoku Mokuzai project team and our local representative, Oki Kikai Ltd., for their trust and will do everything we can to ensure that the project succeeds as expected.

https://hekotek.ee/equipment-supply-to-leading-japanese-wood-processing-company-chugoku-mokuzai/

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In today’s sawmilling industry, the difference between staying competitive and falling behind often comes down to how intelligently and efficiently a mill can process every log. Fiber variability, labor constraints, cost pressures, and rising customer expectations are reshaping the way sawmills must operate, and Comact is helping lead that transformation.

With its suite of integrated, high-performance technologies — including the Hybrid Sawline and the TBL4 – Canter, Double Profiler, Curve Sawing Gang Edger — Comact delivers a full-spectrum solution that redefines both primary and secondary breakdown. Together, these two systems form a powerful, intelligent, and adaptable foundation for the mill of the future.

Secondary Breakdown Reimagined: The TBL4

Precision, speed, and adaptability come together in Comact’s TBL4, a high-throughput profiler-gang solution built to meet the demanding needs of modern softwood mills. Designed to maximize recovery and reduce processing gaps, the TBL4 features infeed and outfeed positioning tables that maintain continuous cant control throughout the sawing process.

This continuous flow translates directly into higher throughput and greater yield — exactly what mills need in a high-speed environment.

At the core of the system is Comact’s C2-Scan, a powerful real-time optimization tool that calculates the ideal sawing strategy for each cant. Using both geometric and visual data, the optimizer enables infinite profiling and curve sawing, ensuring every piece is processed for maximum value with minimal waste.

With feed speeds of up to 650 feet per minute and a processing range of 3 to 30 inches wide, the TBL4 offers unmatched versatility. Its fixed-tool design ensures reliability and simplified maintenance, while its compact footprint makes it easy to integrate into existing gang lines, minimizing disruption and capital investment.

The TBL4 also integrates seamlessly with Comact’s digital tools, including OPER8, Smart Vision, and EverBlue services, giving mills a comprehensive platform for tracking performance, driving uptime, and ensuring long-term value.

The Hybrid Sawline: Smarter Primary Breakdown

Paired with the TBL4, Comact’s Hybrid Sawline represents a revolutionary approach to primary breakdown. By combining circular saws and bandsaws in a single, unified system, it eliminates the tradeoffs mills have traditionally faced between speed and flexibility.

Circular saws efficiently handle logs up to 20 inches in diameter with high-speed precision and minimal downtime, while bandsaws kick in for larger logs that exceed circular saw capacity. The result is a line that can process a full spectrum of log diameters without compromise, reducing the need for multiple sawlines and associated maintenance complexity.

But the hybrid sawline is more than just a dual-cutting system. Its design supports multiple cutting modes — including double profiling, quadruple circular cutting, and sideboard splitting — allowing mills to produce a wider range of products on a single line. Whether manufacturing standard 2x4s (100×50 mm) or custom wides, mills gain the flexibility to shift production with market demands, without overhauling equipment or layout.

Intelligence That Runs Deep

Both the TBL4 and the Hybrid Sawline are equipped with Comact’s most advanced smart technologies, turning mechanical cutting tools into real-time decision-makers.

The hybrid system features Smart Vision for log singulation, an AI-powered platform that analyzes each log’s size, shape, and characteristics to optimize feeding and spacing. By dynamically managing log gaps and flow, it maintains consistent production speeds and eliminates bottlenecks, even with irregular fiber supply. This smart control is further enhanced by the C1-Scan, Comact’s primary breakdown optimizer, which determines the best cutting strategy for each log to maximize value from the start.

It also integrates the Primary Breakdown Closed Loop Smart Tool, which automates real-time quality control. Drawing data from the mill’s secondary breakdown scanner, this tool makes precise adjustments during the sawing process to ensure consistent, high-value cuts. With industry-leading response time and dashboard-based alerts, it boosts recovery while reducing operator workload and saw variation allowances.

In the TBL4, the C2-Scan optimizer brings that same level of real-time intelligence to cants. Combined with OPER8TM, this enables mills to visualize production data, track performance metrics, and make smarter operational decisions across the board.

A Cohesive Mill Architecture

What truly makes this combination stand out is how seamlessly each stage connects to the next. Logs enter the hybrid sawline, where they’re processed at optimal speeds using the best-suited cutting method. Cants then transition to the TBL4, where they’re scanned, optimized, and profiled with precision. Downstream, the Curve-Saw Versa Gang takes over, offering accurate curve sawing and adjustable width configurations to extract maximum value from every piece. From breakdown to final gang processing, Comact provides a fully integrated and optimized flow.

The benefits are clear:

• Fewer bottlenecks
• Higher fiber recovery
• Faster product changeovers
• Lower downtime and maintenance costs
• Real-time optimization across every step

And because both systems are modular, digital-ready, and scalable, mills can future-proof their investments while adapting to evolving fiber availability, product demands, and labor realities.

Conclusion: More Than the Sum of Its Parts

Comact’s TBL4 and Hybrid Sawline are more than advanced machines, they are complementary pieces of a next-generation mill architecture that delivers measurable results. When combined, they offer a clear path forward for sawmills looking to increase efficiency, yield, and agility in an increasingly complex industry.

With cutting-edge mechanics, powerful optimization software, and deep integration from log intake to board output, Comact is helping mills unlock the full potential of their raw material and their operations.

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